4-in-1 Fruit Juice Pulp Filling Machine: Redefine Efficiency and Quality in Beverage Production
With the global beverage market witnessing a surge in demand for healthy, pulp-rich fruit juices, manufacturers are increasingly seeking intelligent and integrated beverage production equipment to balance efficiency, quality, and cost. Recently, the newly launched 4-in-1 Fruit Juice Pulp Filling Machine has emerged as a game-changer in the pulp juice processing line, integrating four core processes into one compact system to meet the evolving needs of the fruit juice industry. Backed by advanced automation technology and optimized structural design, this automatic pulp juice filling equipment sets a new benchmark for pulp juice production lines worldwide.
Integrated Design: Streamline Production Processes
Breaking the limitations of traditional split-type filling equipment, the 4-in-1 Fruit Juice Pulp Filling Machine seamlessly combines bottle washing, pulp filling, juice filling, and capping into a single unit, realizing one-stop automated production from raw material preparation to finished product packaging. This integrated design not only reduces the production cycle by 40% compared to conventional fruit juice filling lines but also minimizes the floor space by 60%, making it ideal for both large-scale beverage factories and small-to-medium-sized pulp juice processing workshops with limited space.
The equipment adopts a bottleneck clamping and star wheel conveying system, which avoids secondary contamination caused by manual contact and ensures the hygiene and safety of the pulp juice production process. The fully enclosed protective cover further isolates the filling area from external dust and impurities, meeting the strict food safety standards such as GB 4806.1-2023 and EU EN 16722 for food grade filling equipment.
Precision Technology: Guarantee Consistent Product Quality
Targeting the pain point of uneven pulp distribution in traditional pulp filling equipment, this machine adopts a two-step filling process—first accurately filling pulp and then injecting juice. Equipped with independent measuring cups and stirring motors for the pulp filling station, it effectively prevents pulp sedimentation and ensures that the pulp content of each bottle is consistent, with a filling accuracy of ±0.5%. The juice filling station uses a pressure filling and negative pressure backflow principle, which adapts to different viscosities of fruit juice and avoids dripping, reducing raw material loss for commercial fruit juice production by 30%.
Key components of the automatic 4-in-1 filling machine are sourced from international renowned brands, including ABB motors, Mitsubishi PLC, Omron temperature controllers, and Schneider contactors. The intelligent control system with a touch screen enables one-click operation, real-time monitoring of operating parameters (such as flushing temperature, filling volume, and capping torque), and automatic fault alarm, significantly reducing manual intervention and operational errors in pulp juice filling operations.
Strong Adaptability: Meet Diverse Production Needs
The 4-in-1 Fruit Juice Pulp Filling Machine demonstrates excellent flexibility, supporting a wide range of container specifications from 250ml to 1500ml. It can handle pulp particles up to 12mm in diameter, perfectly adapting to various pulp juices such as orange juice, mango juice, grape juice, and mixed fruit juices, covering over 99% of commercial pulp juice production needs.
In addition, the equipment supports hot filling (85 to 92℃), which helps extend the shelf life of bottled pulp juice. The quick-change design allows bottle type switching in just 3-10 minutes, enabling manufacturers to respond rapidly to market changes and launch new pulp juice products efficiently with their juice processing lines.
Energy-Saving & Environmental Protection: Create Sustainable Value
In line with the global trend of low-carbon production, the energy-saving pulp filling machine adopts a series of energy-saving measures. The high-efficiency inverter motor and optimized fluid system reduce total energy consumption by 25% compared to traditional fruit juice processing equipment, while the CIP online cleaning interface shortens cleaning time by 50% and saves 1200 tons of water annually for large-scale production lines. All contact parts are made of food-grade 316L stainless steel and fluororubber seals, which are corrosion-resistant, easy to disassemble, and environmentally friendly, extending the equipment's service life to over 10 years for long-term pulp juice production operations.
My name is Allen, and I'm an expert in filling machine technology at EQS, a leading liquid packaging solution provider based in China. If you're looking for top-quality equipment for your production line, feel free to reach out to me at [email protected]. We specialize in providing customizable solutions with cutting-edge technology.
EN
